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Aluminum Die Casting Shaft Housing 

  Category : Sports and leisure->Fitness->fitness equipments

     
Aluminum Die Casting Shaft Housing
       

  Product Specification
 
  Model No:      421-1035
  Country  CN
  Brand  NONE
  Packing  carton, PE pallet
  Minimum Order  1500
  Payment Term  T/T

 

    Product Detail
  <p>
<span style="font-size:16px;"><strong>Aluminum Die Casting Shaft Housing,</strong>&nbsp;This part is a pivot housing for assembling the shaft, which is used on DC motor on wiper system, the part is very similar to pivot housing 421-1034,&nbsp;the difficulty of this part is the feature of the long threaded pillar, it is even longer than 421-1034,&nbsp;the length is up to 115 mm, the injection gate can still only be set at the base of the product, so the die casting work of this part is more difficult than that one as this part also require machining the pillar to have thread and surface specification of electrophresis coating. without good design on the injection system, the runner flow system, the venting system, the part will be easy to have problem&nbsp;of incomplete filling, defect like shrinkage porosity, short casting etc. Then lead to the exposed porosity on the surface after machining, and pits or bubbles on the whole pillar surface as e-coating&nbsp;What's more, the part require surface finish of electrophoresis coating, for technology of e-coating technology has a process of curing at high temperature of 170-200 degree like powder coating. In this situation, to run a&nbsp;<strong>mold flow analysis</strong>&nbsp;on the CAD model of tooling designed <span style="font-size:16px;">prior to the built of mold</span>&nbsp;is necessary and important.&nbsp;Of course, after the design is completed, before the mold flow simulation, we should submitt the CAD model to the customer for confirmation firstly, as we may be not clear how the part is used, whether the design will cause interference on the application.</span>
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<p>
<span style="font-size:16px;">Meanwhile, consider to save the material with small draft angle, to realize the inside through&nbsp;hole of the pillar, the engineer design the mold with two slides to have joint surface at the middle of the feature but now only one slide, on with such long pillar, with the same draft, the ID difference from the big end to the small end will be much bigger.</span>
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<p>
<span style="font-size:16px;">The material of the part is ADC-12, a Japanese aluminum type. The material should conform to standard of&nbsp;JIS H 5302-2000,&nbsp;a very common material in<strong> high pressure die casting</strong>. The material is equivalent to Chinese <strong>aluminum alloy YL113</strong>, the corresponding standard is GB/T 15115-2009. And the material is also equal to A383, the criterion is ASTM B85-03&nbsp;Standard Specification for Aluminum-Alloy Die Castings.</span>
</p>
<p>
<span style="font-size:16px;">Material: ADC-12<br />
Cavity Number: 2<br />
Process Technology: High pressure die casting, Cold Chamber<br />
Product Dimensions: Customized<br />
Casting General Tolerance: Grade GB-CT4<br />
Surface Finish: Polishing, Vibratory Deburr<br />
Flow Processes: Die casting, Degate, De-slag, Deburr to remove the flash around the ejector pins, Polishing to remove the parting line, Vibratory Deburr to make the part more consistency, High Precision CNC Lathe Machining, E-coating,&nbsp;Cleaning, Packaging, Inland Shipping to the port as the trad term is FOB NINGBO<br />
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection, &nbsp;and Outgoing quality control<br />
Inspection Equipment: CMM, Caliper, Plug Gage, Screw Gauge<br />
Application: Auto Parts<br />
Certificate: ISO/TS16949:2009<br />
Lead Time: 30-35 days<br />
Trade Term: FOB Ningbo<br />
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</span><img src="http://i.bosscdn.com/product/a8/11/ea/643330c98d01b33c85c9acf819.jpg" title="BOLANG PLANT" alt="BOLANG PLANT" width="700" height="467" /><img src="http://i.bosscdn.com/product/7e/e9/06/e87dc0b78149df411448510f40.jpg" title="DIE CASTING MACHINE" alt="DIE CASTING MACHINE" width="700" height="467" />
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<p>
<img src="http://i.bosscdn.com/product/04/0a/bf/0fd808abcf9e64d37f33cd23f8.jpg" title="CNC work shop" alt="CNC work shop" width="700" height="467" />
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<img src="http://i.bosscdn.com/product/61/63/e8/787c0ea89fd1e735521c8fc7a3.jpg" title="CMM facility" alt="CMM facility" width="700" height="467" />
</p>blcastings.com

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